The quality of the products is a requirement for contemporary manufactures and is determined by the quality of the raw materials and the industrial processes under which they are treated. It occurs especially in the production of metals, such as those destined for industrial uses, for example, steel. Induction heating equipment consists of an alloy that is obtained by mixing various metals and whose production is complicated if the highest quality pieces are sought.
For its foundry, old equipment was used that was functional, but generated a lot of waste and was slow, however, over the years, technologies were developed to optimize the quality of the steel, among which induction heating by means of foundry furnaces stands out. .
The term is used to designate heating and hardening equipment used in a wide variety of environments. They have high resistance and allow the heating and melting of many metals through a phenomenon known as induction.
Most use them to melt and heat steel, iron, copper, zinc, bronze, silicon, gold, silver, platinum, etc. Among the sectors that use it are mining companies, recycling facilities, steel plants, precious metal refineries and silicon melting, the defense and aerospace industry, blacksmith shops, laboratories, research and development centers, etc. Also useful for welding applications.
Induction furnaces (which you will find in Tsolda, in addition to our arc welder ), offer excellent features, for example, energy efficiency and clean melting capacity, in addition, they use controlled processes so that the melting of metals is fast and safe, without the heating element having contact with the metal, which reduces product losses. They also generate less dust and pollutants compared to conventional fusion units.
It is important that they have a quality oven with high energy efficiency, since if they have poorly designed and built equipment they will damage their products, they will perceive significant economic losses, they will increase the probability of safety risks occurring and they will require frequent repairs and replacements that involve operational stoppages.
They should know that not all ovens heat uniformly. The production of high-quality metals such as steel depends on uniform heating during the melting process. The possibility of uneven heating is high with poor quality equipment or operational errors, furthermore, it can create impurities and irregularities in the metal.
It occurs when some areas of the metal, while being melted in the furnace, receive more or less exposure to heat and between batches, which generates inconsistencies, lost time or customer dissatisfaction. They produce a lot of heat, and to get the fuel to make it work, you just have to buy the necessary amount in each case from a specialized induction melting furnace supplier.
To overcome these problems, today’s induction melting furnaces offer a homogeneous temperature distribution. The metals inside are heated evenly, reducing imperfections and ensuring quality standards are met. They usually integrate state-of-the-art electronic and digital technology, among which screens that show the electricity and heat indices and controls to manipulate heat in the different stages of the process stand out.
The current induction heating technology has various applications, it provides high precision, efficiency and control for the process, in addition, and they have higher efficiency since they have solid state switches and a hydraulic or mechanical tilt mechanism, which ensures that personnel have of easy control in this aspect of the process. Induction furnaces can also be precisely calibrated for use with different metals.
Induction furnace controls panel stand for induction power supply. Displays input voltage, input current, output current, and operating frequency.